Reusable Packaging in the Automotive Industry : how to reduce losses

An automotive supplier relies on reusable plastic bins to transport parts between its suppliers and assembly sites. These containers play a key role in reducing single-use packaging waste and in ensuring smoother, more sustainable logistics operations. However, reducing losses of reusable packaging in the automotive industry remains a major challenge when no tracking system is in place.

Problem Identified

In the absence of tracking, many containers go missing or stay idle at supplier sites for extended periods. To avoid disruptions in production, the company is forced to regularly purchase replacement bins, which generates additional costs. This situation leads to inflated buffer stocks and inefficiencies throughout the supply chain.

Solution with Horus

Horus addresses this challenge by equipping each bin with a QR code or RFID chip, enabling precise and continuous tracking across the entire logistics cycle.

The platform provides real-time visibility of each bin’s location and triggers alerts when containers experience abnormal delays. In addition, Horus sends automated reminders that help accelerate returns and reduce operational blind spots.

Expected Results

The implementation of Horus can lead to a reduction of up to 40% in packaging losses, thanks to accurate tracking and systematic follow-ups.

This not only strengthens asset reliability but also significantly lowers the need for new container purchases, as bin rotation becomes more efficient and life cycles are extended.

The overall supply chain becomes smoother, with fewer delays, better planning, and a reduced need for emergency restocking. In this way, Horus turns the challenge of reducing reusable packaging losses into a concrete lever to improve both ROI and sustainability.

To learn more about how Horus can help you take full control of your reusable assets, reduce losses, and streamline your logistics, visit our dedicated software page.

You’ll discover how real-time tracking, automated alerts, and actionable insights can transform your operations and drive measurable results.